Cartridge Filling Machine
Your Professional Cartridge Filling Machine Supplier
Dihai is a prominent manufacturer of high-end fully automatic electronic cigarette filling machines in China. Our comprehensive solutions cover all processes and systems, and our Vape cartridge filling machine has gained significant popularity in the United States. Key products include fully automatic small cigarette filling machines, semi-automatic small cigarette filling machines, fully automatic small cigarette capping machines, atomizer work testing machines, and disposable pen bubble testing machines.
ODM/OEM Services
We offer a wide range of ODM and OEM services tailored to electronic cigarette machinery.
Professional Team
Our team is characterized by a strong collaborative spirit and a commitment to exceeding customer expectations.
Quality Assurance
Each shipment is accompanied by a detailed quality inspection report, ensuring transparency and addressing any concerns regarding product quality.
Efficient Transportation
Through partnerships with professional sea freight, air freight, and logistics companies, we provide optimal transportation solutions to meet your needs.
|
Input voltage (V) |
AC110VAC 60Hz |
|
Input power capacity (power) |
2.0KW |
|
Temperature measurement range |
0~120 ℃, accuracy 2% |
|
Equipment size (length, width and height) mm |
650x420x1540 |
|
Equipment weight |
85kg |
|
Ambient temperature |
Temperature 0~150℃ |
|
Working pressure (Kg) |
0.5-0.8MPa |
|
Maximum capacity of oil storage spacing) basin |
800ml (14 1000ml (16spacing) |
|
Working pressure (MPa) |
0.5-0.8MPa |
Types of Cartridge Filling Machine
The cartridge filling machines produced by our company mainly include the following types:
Manual Cartridge Filling Machine
Manual cartridge filling machines are the simplest type of filling machines. They are operated by hand with tools such as syringes and heaters, and the operator is responsible for the entire filling process. These machines are inexpensive and easy to use, making them a good choice for small-scale operations. However, they are not suitable for large-scale production due to their slow production speed and reliance on manual labor.
Semi-Automatic Cartridge Filling Machines
Semi-automatic filling machines are an intermediate between manual and fully-automatic filling machines. They require some manual operation by lifting the cartridge or device to the needle for dispensation, but they automate the pumping portion of the filling process. These machines are suitable for mid-scale production and offer a good balance between cost and efficiency.
Fully-Automatic Cartridge Filling Machines
Fully-automatic filling machines are the most advanced class of filling machines. They automate and control the pumping, dispensing and heating processes. Some even automate the capping process while others are designed to work with a separate capping machine. These machines offer the highest production capacity and consistency in fill volume. However, they are also the most expensive and may require specialized accessories such as hardware jigs or additional operator training.
Advantages of Cartridge Filling Machine
Enhancing Production Efficiency with Cartridge Filling Machines
Production efficiency is key to profitability and scalability in the competitive vape market. Cartridge-filling machines serve as a cornerstone for efficiency by automating what was traditionally a manual and time-consuming task. By integrating automated filling solutions, businesses can significantly increase their output without compromising the attention to detail required in the filling process.
Ensuring Consistency and Accuracy in Vape Cartridge Production
The success of a vape product line is partly reliant on the ability to consistently deliver the same user experience with every cartridge. Variations in potency or flavor can lead to consumer dissatisfaction and a tarnished brand reputation. Cartridge-filling machines mitigate these risks by ensuring the content of each cartridge is replicated identically, down to the last drop.
The Role of Automation in Reducing Labor Costs for Vape Manufacturers
Automation integration in vape cartridge production is not merely a matter of efficiency but also an economic strategy. Labor costs often account for a significant portion of manufacturing’s operational expenses. By automating the filling process, companies can reallocate their workforce to more strategic tasks, thus maximizing their labor investment.
Applications of Cartridge Filling Machine
Pharmaceuticals
In the pharmaceutical industry, cartridge filling machines are used to fill liquid medications like insulin, analgesics, vaccines, and other injectables. Precision and sterility are critical in this field to ensure patient safety and comply with health regulations. These machines help maintain high hygiene standards and accurate dosing, essential for sensitive medical products.
Cosmetics
The cosmetic industry uses cartridge filling machines to fill products such as lip gloss, serums, lotions, and creams. The machines ensure precise filling, prevent contamination, and maintain product consistency. This is particularly important for high-viscosity products that require specific handling to ensure smooth filling without bubbles or defects.
Vaping Industry
Cartridge filling machines are vital for filling e-liquids, CBD oils, and other concentrates into vape cartridges. These machines often feature temperature control systems to preserve the integrity of sensitive oils and prevent degradation. This ensures consistent filling with minimal waste, which is crucial for maintaining product quality and customer satisfaction.
Food And Beverages
In the food industry, cartridge filling machines are used to fill syrups, sauces, and liquid supplements. Machines designed for food-grade applications are equipped to maintain hygiene and prevent contamination. They also ensure precise filling, which is vital for products that require exact dosages or measurements.
Chemical And Laboratory Use
In laboratories and chemical manufacturing, cartridge filling machines are used to fill reagents, solutions, and other chemicals into cartridges. These machines ensure precision and safety, particularly when handling potentially hazardous materials, thereby reducing the risk of spills or accidents.
1. Preparation and Setup
Before filling cartridges, prep work must be done to prepare the area. First, make sure the surface is clean and free of debris. Second, gather all necessary materials, such as a cartridge filling machine, cartridges, and concentrates, such as oil. Third, make sure the device is calibrated correctly to ensure accurate fills. Calibration settings depend on the concentrate’s viscosity and the cartridge’s size.
2. Step-by-step cartridge filling process
● Prime the machine. This means running the machine with no oil to ensure the machine is filling correctly.
● Load cartridges into the machine.
● Add the concentrate to the machine.
● Turn on the machine and set it to the correct calibration settings.
● Wait for the machine to fill the cartridges.
● Remove the cartridges from the machine and cap them once filled.
● Label the cartridges with the type of concentrate and dosage.
Customizable Options for Cartridge Filling Machines
Filling Volume
01
Filling Speed
02
Nozzle Design
03
Control System
04
Packaging and Shipping
|
Packaging |
We use standard export plywood boxes for packaging, which are customized according to the size of the machine. |
|
Shipping |
Support variety methods of shipments, such as by DHL/Fedex/UPS, by air, by sea, by train door to door. |
Our Factory
Dihai, founded in 2008. The first world original manufacturer for filling and capping various type of vape cartridges, disposable pen pods cartridges glass syringes, capsules dihai rob focus on saving your time and labor forfilling and capping work since 2008 services for CBD marijuana industry! In order to expand overseas business, Dihai ROB has established sales offices in Shenzhen, Dongguan, and the United States.
Our Certifications
